Manufacturing Living Medicines

Quality Cannot Be Added at the End of the Process

For cellular therapeutics, manufacturing is part of the product. Changes in raw materials, culture conditions, equipment or processing parameters can potentially influence biological characteristics.


The manufacturing strategy therefore applies pharmaceutical-quality principles throughout the product lifecycle.

Pharmaceutical Quality System

PIC/S GMP - Oriented Development

PIC/S GMP - Oriented Development

The quality framework may encompass:

  • Standard Operating Procedures
  • Controlled documentation
  • Personnel qualification
  • Raw-material qualification
  • Equipment qualification
  • Calibration
  • Batch records
  • Environmental monitoring
  • Deviation management
  • CAPA
  • Change control
  • Quality risk management
  • Product-release procedures
  • Data integrity
  • Traceability

PIC/S GMP - Oriented Development

PIC/S GMP - Oriented Development

PIC/S GMP - Oriented Development

Manufacturing infrastructure is being developed around relevant PIC/S GMP principles for medicinal and advanced-therapy manufacturing.

Particular attention is given to areas such as:

  • Pharmaceutical Quality Systems
  • Qualification and validation
  • Aseptic manufacture
  • Contamination control
  • Environmental monitoring
  • Cell-bank management
  • Biological starting materials
  • Traceability
  • Quality-control testing
  • Documentation

Cleanroom Strategy

Cleanroom Strategy

Cleanroom Strategy

Controlling the manufacturing environment because viable cellular products generally cannot undergo conventional terminal sterilization, contamination prevention must be integrated into facility design and operating procedures.

Controls may include:

  • Defined cleanroom classifications
  • HVAC control
  • HEPA filtration
  • Pressure differentials
  • Personnel and material flows
  • Environmental monitoring
  • Aseptic manipulation
  • Cleaning and disinfection programs
  • Closed-system processing where appropriate

Quality Control

Cleanroom Strategy

Cleanroom Strategy

Release Based on Defiend Specifications


Relevant testing may include:

Identity
Confirming the intended cellular population.

Viability
Evaluating viable cell recovery.

Purity
Monitoring unwanted cellular or process-related components.

Sterility
Assessing microbial contamination.

Mycoplasma
Testing for a critical biological contamination risk.

Endotoxin
Evaluating pyrogen-associated contamination.

Genetic Stability
Monitoring cellular integrity during expansion.

Potency
Evaluating defined biological functionality.